Though it may seem simple for a conveyor belting provider to fabricate a set of belts to the same length, providers vary in the sophistication of their belt fabrication exactitude. The reason for improper tension can often be sourced back to the set of side-by-side belts not being engineered to the exact same dimensions. Improper tension can lead to premature belting failure, skewed product manipulation and ultimately, costly downtime. But when the side-by-side belts run on a common shaft and individual belt tensioning isn’t an option, you may see problems arise. Keeping these belts running smooth and straight doesn’t pose an issue when individual tensioning is available. Mail processing bases, whether they’re outfitted for inkjet, tabbers or dryers, often operate with a set of ¾-inch- to 1-inch-wide belts running side-by-side (as opposed to one wide, flat belt). Problem #2: Unreliable side-by-side belt tension This will lead to less frequent replacements, less stoppage on the line and overall improved productivity on friction feeders. The next time you need to replace your feed belt, discuss solutions with your provider that match the needs of the material you’re processing. The typical soft grip belt may require a grooved surface to work with glossy stock, or you may add vacuum holes to help move the product. This more customized approach - as opposed to relying on a one-size-fits-all belt - should solve the problem of frequent belt replacement without sacrificing grip. Different types of inserts, from brochures and gift cards to coupons and sticky notes, have surfaces that require a modified grip. The belts that come with Kirk-Rudy, Multifeeder or Streamfeeder machines typically work for any material, but aren’t ideal for every material. The solution to this problem is a feed belt surface engineered with the appropriate grip suited for the material you’re processing. Furthermore, feed belt specifications are a difficult balancing act if you spec a belt with greater lifespan, you may risk the grip capability of the belt and lose productivity. These will allow you to stay ahead of unnecessary downtime and keep your facility operating at maximum efficiency.Īs feed belts on friction feeders process a stream of printed matter for insertion or attachment, they undergo a lot of wear and tear - often to the point that their continual replacement feels like a thorn in the side of your maintenance team. In this article we’ll summarize common problems seen at mailing and lettershop facilities and offer actionable solutions. You know these conveyance issues are risking efficiency and throughput, but how to solve them? But in the midst of these impressive feats of conveyance, you inevitably come across process inefficiencies or problems - maybe your feed belts are wearing too quickly or drying sections are not producing accurately printed materials. Changeover between exit positions is quick and easy.How to solve 3 common mailing facility problems and achieve maximum efficiencyĪpplications lines at your mailing or lettershop facility convey thousands of letters, packages and coupons to meet ambitious production demands. Product can exit right, left or straight through. The unique design of the KR 730 allows you to configure it to match your space requirements. The unique non-angled infeed and outfeed rollers maintain registration integrity. The KR 730 adjusts quickly and easily to accommodate a wide range of material from small 3" x 3" single sheet up to 14" x 14" books. Register a wide range of product efficiently and conveniently with the KR 730 Roller Registration Conveyor Kirk-Rudy 730 Roller Registration Conveyor Also, the KR 435's operator interface utilizes all the same user-friendly programs found on the KR 535 that simplify operator training and setup. Key features like side register belts, side to side top plate adjustment and automatic tab sensor setup keep the tabbing process consistent and reliable. Priced thousands less than comparable systems, the KR 435 tabber utilizes many of the same features that made the KR 535 tabber a best seller The KR 435 is Kirk-Rudy's newest and most affordable tabbing system yet. The KR 535 is engineered to perform with less operator training and setup time. Production rates in excess of 40k tabs per hour combined with a roll capacity of nearly 50k tabs makes the KR 535 another real deal - productive, reliable and simple to operate. The KR 535 tabber makes mail piece tabbing faster and easier than ever. Take advantage of postal automation discounts through mail piece tabbing Introducing the KR 545 Kirk Rudy's newest Tabber.Īpplies tabs to meet the USPS specifications for Self-mailers andbooklet tabbing Lead edge, trail edge, and side edge all in a single pass!
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